Plant Operations

Turn the cameras already on your shopfloor into a second pair of eyes.

PredCo runs computer vision on your existing CCTV to watch for missing PPE, people in exclusion zones, and unsafe behaviour, and to measure cycle time, dwell, and line balance while it is there. Alerts reach a supervisor while the behaviour is still happening. No new cameras, no cabling, and no footage leaving the plant.

FunctionEHS · Manufacturing · Quality
Primary userPlant head, EHS, line managers
DeploymentExisting CCTV · edge GPU
Time to live4–6 weeks
Replace with real photography for this page
Detection latency <400 ms
Camera reuse 100%

Supervision does not scale, and sampling does not catch much.

Safety adherence and line performance both depend on someone watching. There are never enough people to watch every zone on every shift.

01
Enforcement varies by shift
PPE compliance and exclusion-zone discipline depend on which supervisor is on duty and how busy the floor is that hour.
02
Near-misses go unrecorded
The events that predict a serious incident are the ones nobody writes up, so the leading indicator is missing when it matters.
03
Line loss is invisible
Reports show production or downtime. The actual texture of micro-stops, queue build, and balance loss never surfaces.
04
Audit evidence is assembled by hand
Proving continuous compliance to a customer or regulator means weeks of collecting photos, registers, and signatures.

Watch, detect, route, learn.

Click through the stages to see what happens at each one.

Stage 01 of 04

Use the cameras you have

Any RTSP or ONVIF feed becomes a sensor. No replacement hardware and no new cabling.

Safety, quality, and productivity from the same camera feed.

One vision layer covers what used to require three separate systems and three separate procurement cycles.

PPE compliance
Helmet, hi-vis vest, safety glasses, gloves, harness, and hairnet, with per-zone policies you configure per shift.
Exclusion zones and vehicle safety
People in restricted areas, forklift lanes, and man-machine proximity flagged in real time.
Visual quality inspection
Surface defects, assembly completeness, and label accuracy checked at line speed on every unit.
Productivity analytics
Cycle time, dwell, idle pockets, and line balance measured continuously and anonymously.
Headcount and mustering
Live zone occupancy and evacuation verification at assembly points during a drill or a real event.
Audit-grade evidence
Every event archived with timestamp and clip. An evidence pack for an auditor takes minutes, not weeks.
Anonymous by design, and on your own infrastructure.

PredCo measures events and durations, never identities. The system is built to satisfy works councils, unions, and privacy reviews, and it runs entirely inside your network.

  • Any RTSP / ONVIF camera: Hikvision, Dahua, Axis, Bosch, Pelco
  • On-premise GPU appliance, no footage leaves the site
  • Anonymous by default, faces blurred at the edge
  • Alerts into MS Teams, SMS, email, or your EHS platform
  • Air-gapped deployment supported
Safety & Productivity Monitoring in the PredCo platform

What teams measure after go-live

−38%
Recordable incidents
Year over year across monitored areas.
96%
PPE compliance
Sustained, measured continuously rather than sampled.
+11%
Line throughput
From balance and micro-stop improvements.
12x
Faster audit evidence
From auditor request to packaged evidence pack.

Figures are indicative ranges from deployment programs of comparable scope. Your baseline determines the actual number, and we size it with you before kickoff.

Built for the rulebooks you operate under

Out-of-the-box validation libraries for the standards manufacturers actually use.

ISO 45001IATF 16949 clause 6.2Factories Act 1948BIS IS 16819ISO 9001Customer-specific EHS requirements
Now onboarding new deployments

Bring one problem. We'll show you the deployment.

A 30-minute working session with our engineering team. No slideware. Bring a real operational problem and leave with a concrete view of what a PredCo deployment looks like for your plant.

4 hrs
Average response time
4–6 wks
Kickoff to live pilot
On-prem
Sovereign deployment supported