Process Manufacturing

Make remote, heavy, hazardous operations continuously compliant.

From open-cast mines to smelters and rolling mills, the cost of getting safety, environment, and reliability wrong is measured in lives, fines, and lost campaigns. Predco brings AI-grade visibility to operations that have historically lived beyond it.

AudienceMine ops · Smelter · Mill
FunctionsSafety · Environment · Reliability
Active programs11 customers · 38 sites
Avg pilot6 weeks
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Sites live 38
Avg incident drop −61%

Three problems that define every audit in mining and metals.

Remote sites, high-energy processes, heavy equipment, and a growing regulatory burden — together they make this sector the hardest to digitize and the most rewarding when you do.

01
Safety officers can't be everywhere
Open-cast mines and large plant footprints mean supervision relies on goodwill and post-incident reporting.
02
Asset failures shut campaigns
A single ball-mill bearing failure or trafo trip costs days of campaign output and pulls forward maintenance windows.
03
Environmental scrutiny is intensifying
CPCB and state PCB monitoring, plus EUDR and CBAM for exporters, mean environmental data is now externally read.
04
Audit prep eats engineering capacity
Sustainability assurance, IATF/ISO surveillance, and customer-driven audits stack on top of each other quarterly.
Integrated steel plant · 4 sites · 12 months

A leading integrated steel producer deployed Predco across four plants to tackle safety incidents, unplanned downtime on rotating equipment, and CBAM readiness for European exports.

  • Recordable incidents: −61% YoY across four plants
  • Ball-mill unplanned downtime: 14.3 hrs/wk → 4.1 hrs/wk
  • CBAM submission ready 7 months ahead of regulatory deadline
  • CPCB monitoring breaches: zero in the second half
  • Platform payback achieved in month 8 of year one
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Coverage out of the box

Predco maintains validation libraries against the standards and rulebooks that apply to your sector.

CPCB / SPCB emission normsMoEFCC EIAMines Act 1952 (India)Factories Act 1948EU IED & BREFCBAM (EU)EUDR (EU)ISO 45001ISO 14001ISO 50001MSHA (US)DGMS guidelines (India)
Available for new deployments — Q2 2026

Optimize. Predict. Prevent. Comply.

Bring AI-powered compliance to your manufacturing operations. A 30-minute call with our team — no slideware, just a working walkthrough.

4 hrs
Avg response time
6 wks
From kickoff to live pilot
SOC 2
Enterprise security posture