Discrete Manufacturing

Stay shipment-ready. One AI platform for OEMs and tier-N suppliers.

IMDS submissions, line-safety adherence, IATF audits, and rotating-equipment uptime are no longer four separate problems. Predco unifies them on one operations layer — built for the cycle times, customer rulebooks, and audit cadence the automotive sector actually runs on.

AudienceOEMs · Tier 1 · Tier 2
FunctionsQuality · EHS · Maintenance
Active programs47 customers · 124 plants
Avg pilot5 weeks
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Customers 47
Plants 124

Four problems that show up in every automotive audit.

Auto OEMs and component suppliers operate under the strictest documentation regime of any manufacturing sector — and the lightest tolerance for line stoppages. Predco was built around the four problems that recur in every customer engagement.

01
IMDS rejections delay launch
Material declarations bounce back from OEM customers for hours of manual correction, blocking PPAP and PPVS gates.
02
Line safety is supervisor-dependent
PPE adherence, exclusion zones, and ergonomic risk vary by shift and supervisor. Near-misses go unrecorded until the audit.
03
Unplanned downtime is expensive
A single hour on a stamping press or paint line costs more than a year of monitoring spend. Yet rotating-equipment health is still reactive.
04
Audit prep eats the quality team
IATF 16949 surveillance and customer-driven CSR audits consume weeks per facility. Evidence packs are still assembled by hand.
Tier-1 supplier · 9 plants · 6 months

A leading Indian Tier-1 supplier deployed Predco across nine plants supplying three OEMs. The goal: stop bleeding margin on rework, IMDS rejections, and unplanned downtime in a single fiscal year.

  • IMDS rejection rate: 14% → 1.8% (89% reduction)
  • Recordable incidents: −63% YoY across nine plants
  • Unplanned stamping downtime: 11.2 hrs/wk → 3.4 hrs/wk
  • IATF surveillance audit prep: 18 person-days → 4 person-days
  • Platform payback achieved in month 7 of year one
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Coverage out of the box

Predco maintains validation libraries against the standards and rulebooks that apply to your sector.

IATF 16949VDA 6.3AIAG CQI-9AIAG CQI-15IMDSREACHELV Directive (2000/53/EC)RoHSISO 14001ISO 45001ISO 50001BIS IS 16819Factories Act 1948OEM-specific rulebooks (Maruti, Tata, M&M, JLR, VW, Toyota)
Available for new deployments — Q2 2026

Optimize. Predict. Prevent. Comply.

Bring AI-powered compliance to your manufacturing operations. A 30-minute call with our team — no slideware, just a working walkthrough.

4 hrs
Avg response time
6 wks
From kickoff to live pilot
SOC 2
Enterprise security posture