Plant Operations

Energy as an operational lever: and a regulatory disclosure.

PredCo gives plants the per-line, per-asset, per-product energy picture they've never had: and ties it directly into ISO 50001, PAT, and carbon disclosure workflows.

Use casePlant Operations
Primary userEnergy + Plant Ops
Frameworks6
Avg saving12% kWh / unit
Replace with real photography for this page
kWh / unit −12%
PAT compliance 100%

Energy bills move quarterly. The decisions that drive them happen every minute.

Most plants see monthly utility bills and yearly audits. Neither resolution is high enough to manage energy as an operational variable.

01
Aggregate billing hides waste
A monthly kWh figure across a whole plant tells you nothing about the line, shift, or asset that's wasting.
02
Manual audits are expensive and stale
External energy audits are a $50k+ snapshot of one moment. Patterns change before the recommendations are implemented.
03
PAT and SECI compliance is paperwork
Indian PAT targets are real. The reporting workflow is manual and burdensome.
04
Carbon and energy aren't joined up
Sustainability disclosures need bottom-up data. Energy data hasn't been bottom-up.

Meter, attribute, predict, disclose.

Click through the stages to see what happens at each one.

Stage 01 of 04

Meter at line / asset level

Sub-metering with existing CTs/PTs and edge gateways. Capture per-asset signatures.

Energy as a first-class operational metric.

Real-time energy fabric
Live kWh, kVAr, power factor: per line, per asset, per product.
Per-unit benchmarking
Identical lines across plants compared like-for-like.
Anomaly + drift
Energy fingerprint shifts often precede mechanical failure.
Scope 2 attribution
Auto-attribute Scope 2 emissions to product and customer for downstream reporting.
PAT / SECI / ISO 50001
Filed-ready exports for Indian and global frameworks.
Audit-grade trail
Every meter, every reading, every aggregation: versioned.
Meter what you have, sub-meter what matters.

PredCo is metering-vendor-agnostic. Start with the meters your electrical contractor already installed, sub-meter the assets that move the bill.

  • EMS meters: Schneider PowerLogic, ABB CMS, Eaton
  • Modbus TCP, BACnet, M-Bus support
  • OPC-UA bridge for DCS-fed meters
  • ISO 50001 dashboard out of the box
  • PAT, SECI, BEE filing-ready exports
Energy Management in the PredCo platform

What teams measure after go-live

−12%
kWh per unit
Median across deployed plants in year one.
100%
PAT compliance
On time, every cycle, for every designated consumer.
6 wks
Sub-meter to insight
From kickoff to actionable per-asset data.
11 mo
Payback
Median time-to-payback on energy program.

Figures are indicative ranges from deployment programs of comparable scope. Your baseline determines the actual number, and we size it with you before kickoff.

Built for the rulebooks you operate under

Out-of-the-box validation libraries for the standards manufacturers actually use.

ISO 50001PAT (Perform Achieve Trade): BEE IndiaSECI mandatesGHG Protocol Scope 2CBAM (EU)IEC 61557
Now onboarding new deployments

Bring one problem. We'll show you the deployment.

A 30-minute working session with our engineering team. No slideware. Bring a real operational problem and leave with a concrete view of what a PredCo deployment looks like for your plant.

4 hrs
Average response time
4–6 wks
Kickoff to live pilot
On-prem
Sovereign deployment supported