AI video analytics · PPE Detection

PPE detection on every camera, every shift.

PPE rules are written per zone and enforced per supervisor. Night shift, contractors and the far end of the shop are where they slip. Cameras are already covering all three.

CamerasYour existing CCTV
Alert speedUnder 1 second
FootageStays in the plant
Time to live4–6 weeks
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PPE detection software uses AI to check, from a CCTV feed, whether people in a zone are wearing the protective equipment that zone requires: helmet, high-visibility vest, safety glasses, gloves, harness or hairnet. PredCo runs it on your existing cameras and alerts the zone supervisor in under a second when someone is missing an item.

What it detects on your floor.

Configured per zone and per shift, on the cameras already pointed at the area.

01

Helmets and hard hats

Per-zone rules, so a helmet is required at the press line and not in the canteen.

02

High-visibility vests

Trained for the vest colours your plant and your contractors actually use.

03

Safety glasses and gloves

At grinding, welding, chemical handling and other stations where they matter.

04

Harnesses at height

On mezzanines, scaffolds and roof work, where a miss has the worst outcome.

05

Hairnets and hygiene gear

For food and pharma lines, alongside safety PPE.

06

Compliance by zone and shift

A daily view of where and when PPE slips, instead of a monthly inspection sample.

Where plants use it
  • Press shops and machining lines
  • Welding and grinding bays
  • Chemical and pharma handling areas
  • Warehouses and loading docks
  • Construction sites and contractor work areas

Four steps, on hardware you already own.

  1. 1

    Use the cameras you have

    Any RTSP or ONVIF feed becomes a sensor. No replacement cameras and no new cabling.

  2. 2

    Detect at the edge

    A GPU unit inside the plant runs the models. Footage stays on site and faces are blurred before frames leave the GPU.

  3. 3

    Alert whoever can act

    Zone-specific alerts reach the supervisor on Teams, SMS, email or your EHS system in under a second.

  4. 4

    Fix the pattern, not the event

    A daily summary by zone and shift shows where and when unsafe acts repeat, so supervisors fix the cause before it turns into an injury.

PredCo watches and alerts people. It does not stop machines and it is not a safety-rated system, so it never replaces guarding, interlocks or your safety procedures. It makes sure the people responsible see what the cameras see.

Free 7-day CCTV safety snapshot

We connect PredCo to two to four of your existing cameras for seven days and send you a written report of what they saw: PPE misses, people in forklift lanes and restricted zones, smoke, and blocked exits, with timestamps and clips. Footage stays inside your plant.

  1. Pick 2–4 cameras. The zones you worry about most. Any RTSP or ONVIF camera works, including Hikvision, CP Plus, Dahua, Axis and Bosch.
  2. We connect on site. Inference runs on an edge unit inside your network. No footage leaves the plant, and faces are blurred before anything is stored.
  3. Seven days of detection. Every shift, including nights and weekends, because that is where supervision is thinnest.
  4. A written report. Events by zone, shift and type, with clips. Yours to keep, whatever you decide next.
  • Manufacturing plants, warehouses and construction sites in India
  • At least a few working CCTV cameras over the production or yard area
  • Someone from EHS, operations or the plant team to point us at the right cameras

Get your free CCTV safety snapshot

Two minutes. A solution engineer replies within one working day.

No cost, no commitment. Footage stays in your plant. See our privacy policy.

Questions plant teams ask.

Accuracy depends on camera angle, distance and lighting more than on the model. We check each camera before go-live, train on your own uniforms and vest colours, and validate across day and night shifts, because a model tested only in daylight degrades after dark.
Get a free CCTV safety snapshot
Now onboarding new deployments

Bring one problem. We'll show you the deployment.

A 30-minute working session with our engineering team. No slideware. Bring a real operational problem and leave with a concrete view of what a PredCo deployment looks like for your plant.

4 hrs
Average response time
4–6 wks
Kickoff to live pilot
On-prem
Sovereign deployment supported